annotate FC-handset-spec @ 51:7933c3a1b5e0

FC-handset-spec: power domain mess documented
author Mychaela Falconia <falcon@freecalypso.org>
date Fri, 11 Jun 2021 08:04:44 +0000
parents da1a2a32c260
children cfe8623b915d
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Mychaela Falconia <falcon@freecalypso.org>
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1 FreeCalypso Handset Specification
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2 =================================
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3
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4 The purpose of this document is two-fold:
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5
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6 1) This document serves as the principal design specification for the
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7 FreeCalypso Libre Dumbphone handset hardware which I, Mother Mychaela,
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8 seek to build.
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9
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10 2) This document also defines the scope of functionality to be supported in
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11 FreeCalypso handset firmware, including support for additional hardware
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12 targets beyond the primary FC handset hw target.
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13
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14 1. FC handset hardware specification
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15
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16 1.1. Basic features
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17
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18 The Mother's goal is to produce a replacement for the proprietary Pirelli DP-L10
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19 phone, or more specifically, for the GSM-only subset of this Pirelli phone which
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20 the Mother actually uses, *without* Pirelli's key differentiating feature of
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21 non-GSM WiFi operation, and without Pirelli's camera. The following hardware
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22 features are to be included:
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23
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24 * 176x220 pixel color display (no touch)
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25 * 21-button main keypad
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26 * 3 side buttons for volume control and an auxiliary function
42
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27 * hands-free loudspeaker
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28 * vibrator
41
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29 * USB port that combines charging and computer interface
46
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30 * wired analog headset jack
41
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31 * single SIM slot
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32
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33 The following features which are commonly found in mainstream proprietary
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34 phones, particularly more recent ones, will NOT be included:
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35
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36 * camera
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37 * Bluetooth
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38 * FM radio
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39 * TV receiver
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40 * GPS receiver
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41 * dual SIM slot
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42 * torch light beyond LCD and keypad backlights
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43
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44 1.2. RF band capability
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45
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46 Our FC handset needs to be quadband GSM; this quadband capability will be
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47 achieved by copying the RF section and the core PCB layout around it from the
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48 reverse-engineered iWOW TR-800 modem module, which is itself a very direct
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49 (almost verbatim) derivative of TI's Leonardo+ quadband reference design.
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50
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51 1.3. RAM and flash
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52
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53 The Mother's intent is to use Spansion S71PL064JA0 flash+RAM MCP on the final
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54 handset motherboard, providing 8 MiB of flash and 2 MiB of XRAM in a 7x9 mm
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55 footprint. This flash and RAM capacity is already known to be fully sufficient
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56 for our FreeCalypso handset firmware in maximal feature configuration, hence
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57 any larger capacity would be excessive. However, on our FC Venus development
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58 board we may use the larger S71PL129NC0 MCP, same as used on FCDEV3B V2.
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59
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60 1.4. Liquid crystal display
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61
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62 1.4.1. Display size
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63
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64 The size of the display for our FC Libre Dumbphone handset design is fixed at
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65 176x220 pixels, 16-bit color, following TI's D-Sample platform and the starting
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66 point UI code that was developed for it. Thoughts of changing to a different
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67 display size have been considered and rejected:
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68
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69 * If we were to change to a smaller display size, we would have to do extra work
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70 on the firmware to shrink the UI to the smaller size, and we would reduce the
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71 amount of information that can be displayed at once. We would incur extra
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72 work and a functional loss, but gain absolutely nothing in return.
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73
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74 * If we were to change to a larger display size (240x320 pixels seems to be the
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75 largest reasonable size for dumbphones, used in high-end Nokia models), we
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76 would be venturing into uncertain territory - the greatest uncertainty would
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77 be the extra CPU load on Calypso to draw the larger UI and to refresh the
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78 larger framebuffer, which is done with PIO on Calypso, without any DMA
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79 assistance. The D-Sample LCD size of 176x220 pixels already appears to be a
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80 strain in some drawing code paths, hence the Mother's decision is to play it
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81 safe and stick with the known working display size. Expanding the UI to make
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82 sensible use of larger screen real estate would also entail additional work.
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83
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84 176x220 is the display size in pixels, and this resolution number by itself says
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85 nothing about the physical display size in inches or mm. However, most readily
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86 available LCDs that are made for this pixel resolution are made in 2.0" diagonal
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87 physical size, with 31.68x39.60 mm active area and 0.180 mm dot pitch, hence
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88 this physical size is the one we are going to use.
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89
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90 1.4.2. Specific LCD module selection
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91
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92 As of this writing, the specific LCD module to be used has not been firmly
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93 selected yet. We are actively looking for an LCD module that fits all of the
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94 following requirements:
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95
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96 * TFT color LCD, 2.0" diagonal, 176x220 pixel resolution;
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97
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98 * 16-bit microprocessor bus interface;
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99
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100 * 6:00 viewing direction as appropriate for cellular handsets;
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101
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102 * backlight consisting of 3 white LEDs in parallel, joined at the anode,
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103 with separately brought-out cathodes;
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104
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105 * mechanical design that supports mounting with the FPC tail folded under the
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106 module, either by way of direct solder termination (no connector) or by way
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107 of raised sides that create sufficient vertical space to accommodate the FPC
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108 connector.
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109
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110 The requirement of 16-bit microprocessor bus interface stems from the desire to
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111 interface this LCD to the Calypso in exactly the same way how TI did it on the
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112 D-Sample, the 6:00 viewing direction and mechanical mounting requirements stem
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113 naturally from the target application (cellular phone handset), and the
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114 backlight LED wiring requirement stems from the constraints of our chosen
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115 MAX1916 backlight LED driver chip - see section 1.4.4.
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116
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117 1.4.3. Backlight and readability considerations
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118
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119 Out of the various pre-existing mobile phones which I (Mychaela) have
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120 experienced, there have been 3 different kinds of LCDs in terms of how display
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121 operation and readability interacts with the backlight:
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122
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123 1) older phones with black&white LCDs: on all phones of this type which I've
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124 ever used, the display is perfectly readable without the backlight given
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125 ordinary ambient lighting, be it natural daylight or room lighting. Such
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126 LCDs are called reflective. With these B&W displays, you only need to turn
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127 on the backlight if you need to operate the phone in darkness, such as
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128 outdoors at night or inside with all lights off. The firmware in such phones
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129 is typically designed to leave the actual display functional and updated at
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130 all times, with only the backlight subject to on/off control.
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131
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132 2) most newer phones with color displays, of which Pirelli DP-L10 is a
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
133 representative case, have transmissive LCDs that are not designed to be
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
134 readable without the backlight at all - backlight required for readability
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
135 (BLRR) is another way to describe such LCDs. Because the display is not
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
136 readable at all without the backlight, phone firmware is typically designed
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
137 to turn off the entire display (not just the backlight) when the screen goes
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
138 dark, and operation visible to the user is display on/off, rather than
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
139 backlight on/off. It is a good firmware design practice to "swallow" the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
140 initial keypress that turns on the display from dark state, i.e., to block
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
141 the regular action of whatever button was pressed to "wake up" the display.
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
142
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
143 3) The color display on Motorola C139 phones is an odd intermediate case: this
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
144 display is NOT practically readable with the backlight off, yet the firmware
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
145 is designed as if the display were readable in this condition: the actual
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
146 display (unsure if it is CSTN or TFT) remains on and updated, and when you
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
147 press some button to "wake up" the display, that button still takes its
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
148 regular action, which is really bad for usability. How do we know that the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
149 actual CSTN or TFT display remains on and actively updated when it is not
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
150 readable with the backlight off? Answer: the non-backlit display can be made
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
151 readable by shining a flashlight directly at it - but this trick requires a
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
152 directly pointed flashlight; no amount of ordinary ambient light is enough
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
153 to make the display readable.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
154
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
155 Because our FC Libre Dumbphone handset will have a color display (contemporary
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
156 TFT) and because we are sane, not copying the monumental design mistake of Mot
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
157 C139, our display will fall into class 2 by the above classification: backlight
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
158 required for readability, full display on/off rather than just backlight on/off,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
159 firmware operating like Pirelli's in terms of wake-up keypress swallowing.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
160
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
161 1.4.3.1. Backlight dimming mode
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
162
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
163 Because our LCD is of BLRR type and because we seek to fully replicate Pirelli's
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
164 logic in terms of when keypresses are swallowed and when they are not, we need
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
165 to implement a dimming mode for our LCD backlight. In Pirelli's design which we
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
166 are copying, when you are playing with phone menus or composing SMS etc, but are
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
167 not in an active call, the display switches between full brightness and totally
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
168 off - it goes fully off on timeout, and when you press a button to wake it up,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
169 it switches on at full brightness, together with the keypad backlight. But when
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
170 you are in a call, when the timer expires (and it's a shorter timer, 10 s
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
171 instead of 30 s), the display goes dim instead of fully off, and in this dimmed
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
172 (but still readable) state keypresses are NOT swallowed.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
173
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
174 We only need to implement two different intensity levels for the LCD backlight:
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
175 full brightness and in-call dimmed. The backlight intensity level in the dimmed
43
e1b75668a706 FC-handset-spec: grammar fix
Mychaela Falconia <falcon@freecalypso.org>
parents: 42
diff changeset
176 state will need to be chosen on this principle: use the lowest backlight LED
41
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
177 current (to conserve battery power and allow longest talk time on one charge) at
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
178 which the display is still readable, similarly to Pirelli's in-call dimmed
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
179 state.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
180
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
181 In the user-actively-poking state, as opposed to the long-call dimmed state,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
182 there is no need to provide different configurable backlight levels - see
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
183 section 1.4.5.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
184
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
185 1.4.4. Backlight circuit implementation
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
186
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
187 In all candidate TFT LCD modules that are being considered (see section 1.4.2),
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
188 the backlight consists of 3 white LEDs wired in parallel, joined either at the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
189 anode or at the cathode - although as we shall see momentarily, we require an
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
190 LCD module where the 3 LEDs are joined at the anode, with the 3 cathodes brought
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
191 out separately. LCD module datasheets call for 15 mA current through each LED
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
192 at maximum intensity, for 45 mA total, and the LED forward drop voltage (Vf) at
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
193 this rated current seems to range between 2.9 V (what I actually measured on one
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
194 candidate LCD module) to 3.2 V (what the datasheets list as typical) to perhaps
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
195 as high as 3.4 V (what one datasheet lists as the maximum).
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
196
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
197 Given the parallel (as opposed to series) wiring of the 3 LEDs and the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
198 relatively low Vf, there is no need to use any kind of boost converter as part
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
199 of the LED driver circuit for this backlight - any boost converter will only add
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
200 inefficiency (more current will be drawn from the battery for the same LED
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
201 current), hence we need to avoid using such.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
202
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
203 Regardless of whether a given phone design uses a boost converter or not (it
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
204 seems that older designs do use boost converters, either because older white
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
205 LEDs have higher Vf or because 2 or 3 LEDs are wired in series), all traditional
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
206 phone designs seem to share the quality where the display backlight brightness
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
207 remains the same as the battery discharges and as Vbat goes down - this quality
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
208 was directly observed on the Pirelli DP-L10 (unknown circuit design) and
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
209 inferred from the available schematics for Mot C139 and C155, with both of the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
210 latter boost-converting to fixed 5.0 V. In our case, even though we choose to
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
211 not use a boost converter for efficiency reasons, we still need to achieve the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
212 quality of the display brightness remaining the same through the discharge range
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
213 of our Li-ion battery - having the display dim in half as the battery discharges
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
214 from 4.2 V peak to 3.6-3.7 V plateau is simply not acceptable.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
215
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
216 The simplest possible LED driving circuit would be one where a current limiting
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
217 resistor is inserted in series with each LED, and then the 3 parallel
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
218 LED+resistor sets are connected across battery terminals, with a transistor
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
219 inserted somewhere to act as the on/off switch. However, this trivial circuit
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
220 is not suitable in our application because it would produce unacceptably large
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
221 variation in display brightness as the battery discharges - hence we need a more
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
222 intelligent LED driving circuit. Our Luna LCD carrier board from the spring of
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
223 2020 features an LDO bringing Vbat down to fixed 3.5 V, followed by very low-
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
224 value resistors in series with each LED - but this approach is not good for
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
225 production either, as it makes the LED current extremely sensitive to any slight
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
226 variations in Vf.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
227
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
228 Fortunately, I was able to find a specialized white LED driver chip that is just
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
229 perfect for our application, or more precisely, a specialized chip that acts as
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
230 a constant current sink for such LEDs - Maxim MAX1916, design from 2001, just
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
231 the right time frame for the kind of phone we are seeking to build. This
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
232 special chip takes the place of "dumb" ballast resistors: connect Vbat (battery
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
233 positive terminal) directly to the common anode of the 3 LEDs, but instead of
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
234 series resistors, connect each cathode to the corresponding LEDn pin of MAX1916
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
235 - *without* any resistors or transistors! FETs inside the MAX1916 take the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
236 place of resistors as current-limiting elements, and the chip's global on/off
44
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
237 control (which will be driven with a Calypso GPIO) takes the place of a separate
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
238 switching transistor.
41
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
239
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
240 The special quality of MAX1916 is that it produces constant current through each
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
241 LED (based on a set reference current and 230x current multiplication circuit
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
242 inside the chip) regardless of variations in both Vbat and Vf! Of course the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
243 requested current can only be sustained as long as Vbat >= Vf + Vds, where Vds
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
244 is the lowest drop voltage of the FETs inside MAX1916, and once Vbat falls below
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
245 this point, the LED current will begin to decline. However, the beauty of this
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
246 design is that no arbitrary artificial turnover points (like the 3.5 V point in
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
247 our hacky design from the spring of 2020) need to be set: the battery discharge
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
248 point at which the LED current begins to decline will be whatever it comes to be
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
249 naturally, based on Vf (perhaps depending on temperature) and MAX1916 Vds, and
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
250 the decline is expected to be gradual.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
251
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
252 1.4.4.1. Backlight current selection and dimming
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
253
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
254 In the simplest MAX1916-based design, a fixed LED current is set by connecting
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
255 a resistor of appropriately computed value between MAX1916 SET pin and whatever
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
256 regulated fixed voltage rail happens to be available in the system. However,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
257 in our application (see section 1.4.3.1) we need at least two different display
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
258 brightness levels, and thus at least two switchable LED currents. At first the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
259 problem seems difficult, but an elegant solution has been found.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
260
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
261 LCD backlight LED current will be selected by way of two Calypso GPIO pins
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
262 configured as outputs, and a 74LVC2G125 dual tristate buffer. Each tristate
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
263 buffer's A input will be tied high, and the two Calypso GPIO outputs will be
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
264 connected to buffer output enable inputs. There will be two resistors with
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
265 different carefully computed values, each connected between one of the two
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
266 tristate buffer outputs and MAX1916 SET pin. One resistor will provide a small
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
267 current, the other will provide a large current, and each of these two currents
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
268 will be switchable on/off by Calypso GPIO signals switching the buffer outputs
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
269 between driving high (2.7-2.8 V) and Hi-Z. Resistor values will be chosen such
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
270 that the sum of both currents will be the 15 mA limit (the current is reckoned
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
271 per LED), whereas the small current alone will be whatever we need for the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
272 battery-saving long-call dimmed mode.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
273
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
274 1.4.5. Slight regression relative to Pirelli DP-L10
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
275
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
276 The actual LCD backlight LED driving circuit inside the Pirelli phone is not
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
277 known, but reverse engineering of Pirelli's firmware followed by experimentation
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
278 reveals that backlight intensity variation is achieved via a form of PWM, using
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
279 Calypso PWL output - although PWL is used in an inverted sense, such that the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
280 backlight intensity increases with more 0s being put out on PWL, as opposed to
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
281 more 1s. Thus regardless of the unknown actual circuit implementation, the
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Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
282 backlight intensity appears to be continuously variable from 1/255 to 255/255,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
283 which is certainly a much richer control than our crude selection of just 3
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
284 possible LED currents.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
285
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
286 In terms of what Pirelli's fw offers to end users, the backlight intensity in
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
287 the dimmed in-call state is always set to 1/255, without any way to change it,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
288 whereas the backlight intensity in the active interaction state is selectable
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
289 via a menu among 5 levels; the 5 offered levels turn into 1/255, 64/255,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
290 128/255, 192/255 and 255/255 in the resulting PWL programming.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
291
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
292 So in terms of both hardware capabilities and end user offering via the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
293 firmware, Pirelli's LCD backlight level control is richer than what we are
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
294 proposing for our FC Libre Dumbphone. However, engineering is all about
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
295 trade-offs and compromises, and in the Mother's opinion, this slight reduction
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
296 in the richness of functionality is sufficiently offset by the efficiency of
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
297 our MAX1916-based approach: aside from the theoretical possibility of a
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
298 switching buck converter, which I've never seen used for LED driving
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
299 applications, our choice of MAX1916 is the most battery-efficient way to drive
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
300 our backlight LEDs. Furthermore, when dimming is effected by switching the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
301 actual regulated LED current, as in our case, as opposed to applying PWM, our
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
302 backlight becomes more resilient to even lower battery voltages.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
303
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
304 Consider what happens when Vbat falls below the point at which the design-
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
305 intended LED current can be maintained - what happens then? If no PWM is
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
306 applied, or if PWM is set to maximum, then display brightness will be whatever
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
307 maximum is possible at this low battery voltage. But if PWM is applied,
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
308 especially very low duty cycles as in the case of Pirelli's dimmed state, then
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
309 the display that has already been dimmed by low Vbat will be *further* dimmed
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
310 by this aggressive PWM, likely producing an unreadable display at this point.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
311 It may be possible to compensate via extra complexity in the firmware, by
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
312 turning PWM up when Vbat (as measured via Iota MADC) falls too low - but then
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
313 we would be getting really messy, whereas switching the regulated current is so
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
314 much more elegant. With our approach, low-battery-induced dimming in the "full
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
315 brightness" mode will happen at the same discharge point as it would if we had
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
316 used PWM (and set PWM to maximum in this "full brightness" mode), but in the
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
317 in-call dimmed state, further dimming due to low Vbat will probably happen at a
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
318 lower discharge point (if Vf decreases with decreasing current), and when it
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
319 does happen, there won't be a combination of both natural and artificially-
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
320 induced reductions, just the natural one.
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
321
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
322 Thus based on all of the above considerations, I feel justified in my design
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
323 choice of foregoing PWM control of backlight intensity in favor of fixed current
7d77aa76bcaa FC-handset-spec: beginning of massive document
Mychaela Falconia <falcon@freecalypso.org>
parents:
diff changeset
324 switching with much more limited selection.
44
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
325
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
326 1.5. Main keypad
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
327
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
328 The main keypad on our FC Libre Dumbphone handset will have the following
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
329 21-button arrangement:
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
330
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
331 left soft key ^ right soft key
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
332 <O>
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
333 green call V red power/hang-up
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
334 button button
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
335
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
336 1 2 3
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
337 4 5 6
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
338 7 8 9
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
339 * 0 #
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
340
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
341 The top section above the traditional numeric dial buttons (12) consists of left
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
342 and right soft keys, green and red buttons (classically called SEND/END), and a
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
343 5-way navigation button group (left, right, up, down and center), for a total of
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
344 9 buttons in this section. The red hang-up button is also the hardware power-on
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
345 button; having the same button effect power-off when held down for some time is
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
346 a firmware function.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
347
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
348 This 21-button main keypad arrangement is exactly the same as featured on
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
349 Motorola C1xx and Pirelli DP-L10 phones, on TI's D-Sample development platform,
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
350 and also on many other phones (non-Calypso) from the appropriate era, such as
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
351 Samsung E2232.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
352
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
353 1.5.1. Keypad backlight
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
354
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
355 All traditional phones including Mot C1xx and Pirelli DP-L10 feature keypad
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
356 backlights, hence we need to include one as well. The exact structure of this
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
357 backlight won't be known until we enter the mechanical design phase for the
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
358 actual handset (as opposed to intermediate development boards), which will be
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
359 much later in the project, but the Mother's understanding is that keypad
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
360 backlights are made up of some number of LEDs (2 on Pirelli DP-L10, unknown
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
361 number on Mot C139) and some kind of light diffuser.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
362
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
363 Given the discovery of MAX1916 constant-current-sink LED driver chip (see
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
364 section 1.4.4), the optimal electrical design of the keypad backlight becomes
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
365 clear: use 3 LEDs, and drive them using another MAX1916 chip, separate from the
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
366 one used for the LCD backlight.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
367
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
368 Backlight intensity: neither Mot C139 nor Pirelli DP-L10 provides any way to
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
369 vary keypad backlight intensity, and no such variability is deemed necessary.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
370 In the long-call state when the LCD backlight is dimmed, the keypad backlight
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
371 is fully off. We shall use a fixed LED current setting for our keypad
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
372 backlight, set with a single fixed resistor between the keypad MAX1916 chip's
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
373 SET pin and the V-IO rail, and the actual current value will be determined in a
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
374 much later phase of the project, when we have the actual keypad backlight LEDs
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
375 and a better idea of the mechanical design.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
376
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
377 Backlight color: Mot C139 uses blue LEDs, Pirelli DP-L10 uses white LEDs.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
378 Because blue and white LEDs have very similar electrical characteristics
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
379 (current needed for appropriate brightness, Vf at this current), the choice
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
380 between the two can be made in a much later project phase, based on input from
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
381 other team members who are better at aesthetics.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
382
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
383 1.5.1.1. Comparison with Mot C139 and Pirelli DP-L10
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
384
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
385 Both of these two pre-existing reference phones feature keypad backlights that
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
386 are switched on/off via Iota LEDB; the actual circuit design is unknown.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
387 However, in our design we forego Iota LEDB altogether (it won't be used for
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
388 anything), and use two MAX1916 chips for our LCD and keypad backlights, with
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
389 each chip's on/off control being a Calypso GPIO.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
390
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
391 The actual workings of the LEDB driver or switch inside the Iota chip are a
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
392 mystery. On the one hand it appears to be nothing more than a "dumb" transistor
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
393 on/off switch, no different from an external "digital transistor" (BJT with bias
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
394 resistors) controlled by a Calypso GPIO: a resistor still seems to be required
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
395 for current control, and at least on the Pirelli DP-L10 the keypad backlight
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
396 intensity visibly varies with Vbat ranging over the Li-ion discharge range. But
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
397 on the other hand, LEDB requires the 13 MHz clock to be running, and the light
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
398 goes out when this clock is stopped. Why in the world would any kind of clock
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
399 be required if the circuit is only a transistor on/off switch controlled by a
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
400 static register bit? Other parts of TI's Iota datasheet describe its LEDA, LEDB
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
401 and LEDC as "current drivers" - but in the absence of any way to actually set
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
402 the desired current without depending on Vbat or Vf variations, whatever the
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
403 Iota chip actually provides can't be anything like MAX1916.
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
404
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
405 Poorly documented, non-understood mystery hardware is best avoided, hence we are
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
406 not going to use Iota LEDB, and shall only use MAX1916 instead. We also gain a
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
407 functional improvement over Pirelli DP-L10 by using MAX1916: our keypad
a415ae467c6d FC-handset-spec: main keypad and its backlight documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 43
diff changeset
408 backlight intensity will remain the same over the battery discharge range.
45
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
409
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
410 1.6. Side buttons
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
411
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
412 In addition to the 21-button main keypad, our FC Libre Dumbphone handset will
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
413 include 3 side buttons: two on the left side, intended for volume up/down
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
414 control, and one on the right side, serving auxiliary functions. This side
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
415 button arrangement is identical to TI's D-Sample and similar to Pirelli DP-L10:
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
416 the only difference between our arrangement (matching D-Sample) and Pirelli's
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
417 is that Pirelli moved the 3rd side button to the left and designated it as the
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
418 camera button. However, we (FreeCalypso) have no interest in ever implementing
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
419 any kind of camera on our phones, hence we are moving the 3rd side button back
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
420 to where it was in TI's original design (on the right), and we will use it for
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
421 purposes of our own invention.
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
422
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
423 The starting point UI code we got from TI does not do anything with the right
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
424 side button (even though this button exists and works on the D-Sample platform
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
425 on which this code was originally developed), hence we have full freedom to
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
426 invent our own uses for it. The following uses are envisioned:
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
427
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
428 * Long press of this button may be our way of turning the hands-free loudspeaker
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
429 on and off, a function that does not exist in the starting point UI code from
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
430 TI.
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
431
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
432 * When the phone is in its normal idle standby operation (not in a call and not
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
433 being poked at by the user, but registered to a GSM network and ready to
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
434 accept incoming calls or SMS), the display will be off. Users often desire
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
435 to check the time and other status (check coverage, see if they missed any
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
436 calls or SMS), which will require pressing any button to turn on the display.
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
437 At that point a 30 s timer kicks in, which will turn the display back off
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
438 after 30 s of inactivity. However, an argument can be made that keeping the
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
439 display on for 30 s if the user only wanted to quickly glance at the time is
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
440 a waste of battery. Here is one proposed solution: we can implement a
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
441 function where a short press of the right side button when the phone is on its
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
442 idle screen will cause the display to turn off immediately and activate the
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
443 keyguard. The user can then press the right side button once to turn on the
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
444 display and look at it, and then press the same button again to turn it back
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
445 off.
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
446
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
447 * When we are in a long call, the LCD backlight does not turn off completely,
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
448 instead it will go dim - but still readable. Any button presses in this state
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
449 are NOT swallowed - they take their regular actions. However, the keypad
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
450 backlight turns off fully in this state, and under certain conditions (like
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
451 out at night) the user may not be able to see the keypad. If a short press
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
452 of the right side button invokes no other action besides switching on full
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
453 display brightness and the keypad backlight, this right side button can be
9df8683daec4 FC-handset-spec: side buttons documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 44
diff changeset
454 found by touch, and thus solve this particular problem case.
46
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
455
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
456 1.7. Audio routing
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
457
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
458 3 different audio routing modes will be supported on our FC Libre Dumbphone
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
459 handset:
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
460
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
461 * Default mode: there will be a 32 ohm earpiece speaker physically mounted in
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
462 the usual place, on the front bezel above the display, to match up with the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
463 user's ear in handheld operation. There will also be a microphone toward the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
464 front bottom of the phone, again in the usual place.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
465
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
466 * Hands-free mode: there will be an 8 ohm loudspeaker physically separate from
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
467 the 32 ohm earpiece speaker, physical location in the handset TBD. In the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
468 hands-free mode, the downlink audio will be switched from the earpiece speaker
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
469 to the loudspeaker, while the microphone input for the uplink will remain the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
470 same.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
471
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
472 * There will be a wired analog headset jack with plug insertion detection; when
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
473 a headset is inserted, both audio input and output will be redirected to this
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
474 headset interface.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
475
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
476 1.7.1. Earpiece and loudspeaker separation
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
477
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
478 Most current mainstream phones (in fact, all that I am familiar with) have
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
479 physically separate speaker transducers for the earpiece function (hold up to
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
480 ear to talk) and the loudspeaker+ringer function. The earpiece speaker is a 32
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
481 ohm load, and the loudspeaker is an 8 ohm load. In a Calypso+Iota design, an
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
482 external amplifier chip is needed to drive the 8 ohm loudspeaker, whereas the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
483 little 32 ohm earpiece speaker can be driven directly by Iota EAR output.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
484
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
485 However, a very different design was implemented by TI on their D-Sample and
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
486 Leonardo boards. They have only one speaker, one of 8 ohm kind, that is
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
487 physically mounted in the position where the earpiece speaker would normally go.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
488 In order to not overwhelm the user's ear in handheld operation, they have
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
489 peculiar circuit wiring where the analog signal from Iota to the loudspeaker
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
490 amplifier goes through different resistor values depending on whether EAR or AUX
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
491 output from Iota is used, and when the EAR output is selected, the high resistor
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
492 values produce attenuation, such that the sound pressure level produced by the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
493 pressed-to-ear loudspeaker becomes comparable to that produced by a more
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
494 traditional 32 ohm earpiece speaker.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
495
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
496 Furthermore, TI's single speaker design was not limited to their development
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
497 boards. Some years ago I found schematics for some very old LG phone (called
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
498 A316 or B1200, not sure of the correct designation), this phone is from early
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
499 TI era (pre-Calypso, using Ulysse/Nausica/Clara chipset), and it has the same
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
500 arrangement as D-Sample and Leonardo.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
501
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
502 For our own FC Libre Dumbphone, I am going with the separate speakers
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
503 architecture, using physically separate earpiece and loudspeaker transducers.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
504 This architecture feels more native to me, and it will allow for independent
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
505 tuning of the two audio paths. In my defense, all current mainstream phones
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
506 seem to use the same architecture - the other approach with a single loudspeaker
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
507 in the earpiece physical position seems very uncommon.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
508
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
509 1.7.2. Loudspeaker implementation
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
510
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
511 The external amplifier chip for driving the 8 ohm loudspeaker will be TI
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
512 TPA6203A1, copied from Leonardo schematics and proven good on FCDEV3B. On
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
513 FCDEV3B this amplifier is fed with signal from Iota EAR output, but on the final
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
514 handset and on the Venus development board this amplifier will be fed with
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
515 signal from Iota AUX output instead.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
516
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
517 The loudspeaker amplifier has an on/off control by way of a Calypso GPIO; in
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
518 order to save battery, this amplifier needs to be off normally, and only turn on
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
519 when a loudspeaker call is in progress or when a ringtone melody is played.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
520
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
521 1.7.3. Wired analog headset jack
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
522
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
523 The analog headset jack on our FC Libre Dumbphone handset will be of 2.5 mm
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
524 TRRS type, using pinout copied from iWOW DSK. The headset needs to be wired as
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
525 follows:
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
526
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
527 * 32 ohm earpiece speaker connected between Tip and Ring2;
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
528 * electret condenser microphone, positive connected to Ring1;
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
529 * Sleeve is ground, should be needed only for the microphone.
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
530
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
531 The advantage of this TRRS headset specification, as opposed to the simpler kind
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
532 with a TRS plug and a common ground for the earpiece and the mic, is that our
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
533 TRRS headset can be driven with either single-ended or differential earpiece
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
534 driver outputs. On the final handset, the wired headset interface will be
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
535 connected to the Iota headset channel (HSMICBIAS, HSMICP, HSO) and thus the
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
536 headset earpiece driver will be single-ended (HSO and GND), but the same headset
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
537 can also be plugged into other FreeCalypso devices in which the jack is wired
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
538 to the main Iota audio channel, with Iota EARP & EARN driving Tip and Ring2 on
1fec0a3f09cc FC-handset-spec: audio routing documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 45
diff changeset
539 the TRRS headset jack.
47
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
540
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
541 1.8. Ringtone generation
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
542
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
543 In terms of the physical sound-emitting element, there are two principal ways
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
544 in which cellphone ringing sounds can be produced:
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
545
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
546 1) The oldest and most classic way is to use a magnetic buzzer controlled by
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
547 Calypso BU/PWT digital output. The buzzer is driven with raw battery voltage
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
548 being switched with a "digital transistor" (BJT with bias resistors), and the
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
549 control input going to the base of the BJT is Calypso BU/PWT output. This
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
550 method is standard in older phones that don't have hands-free loudspeakers:
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
551 since there is no loudspeaker for that other purpose, some loud noise-making
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
552 element needs to be implemented just for ringing, and old-style buzzers are
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
553 the traditional choice. Motorola C1xx lower subfamilies (C11x/12x and
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
554 C139/140) use such buzzers for ringing.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
555
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
556 2) In phones that feature a loudspeaker for hands-free operation, the same
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
557 loudspeaker is also used for ringtone sounding, and the buzzer is eliminated.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
558 Apparently hands-free loudspeakers weren't popular in the Calypso era, thus
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
559 Pirelli DP-L10 is the only known Calypso phone that features one. There is
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
560 also a more bizarre possibility: some phones have replaced the ringing buzzer
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
561 with a loudspeaker, but that speaker is used *only* for playing ringtone
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
562 melodies - no hands-free call feature is offered. This situation exists on
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
563 Motorola C155/156 phones.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
564
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
565 Furthermore, if the physical sound-emitting element is a loudspeaker and not an
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
566 old-fashioned buzzer, and if the chipset is Calypso, as opposed to various newer
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
567 chipsets, then a further distinction arises:
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
568
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
569 2a) Most historical commercial phones that are based on Calypso and use a
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
570 loudspeaker for ringtone sounding, also contain a special ringtone generator
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
571 chip that drives this speaker when a ringtone is played - in other words,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
572 their loudspeaker ringtones do NOT go through the same voice audio path that
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
573 is used for hands-free calls, if the latter feature is offered at all. The
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
574 speciai ringtone generator chip is typically a combined MIDI player and
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
575 loudspeaker driver.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
576
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
577 2b) The much less popular approach is to not implement any extra hardware at all
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
578 that is specifically for ringtone generation, use only the same loudspeaker
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
579 audio path hardware that is already needed for hands-free calls (a simple
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
580 loudspeaker amplifier), generate ringtone melodies in the Calypso DSP
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
581 (Melody E1 or E2), and play them through the regular voice audio path,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
582 routed to the loudspeaker.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
583
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
584 Approach 2b is the least popular one among historical commercial Calypso phones,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
585 but it is the one which I (Mother Mychaela) have selected for our FC Libre
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
586 Dumbphone handset. But let us nonetheless examine the pros and cons of
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
587 different approaches, and see why I have settled on option 2b.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
588
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
589 Buzzer melodies (option 1) are monophonic (the signal carrying the melody to
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
590 the buzzer is a digital square wave, and there is no way to create multiple
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
591 overlapping notes in such a signal), but a decent range of tone frequencies is
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
592 available: the magnetic buzzer hardware can easily produce frequencies all the
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
593 way up to the limit of human hearing, while Calypso PWT produces musical notes
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
594 from F4 through E8 in the scientific pitch notation, or 349 to 5274 Hz. In
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
595 contrast, any tones produced through the 8000 samples/s voice audio path have
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
596 to be below the Nyquist frequency of 4 kHz - according to TI's document, Melody
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
597 E1 notes go from E4 (330 Hz) up to G#7 or 3322 Hz.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
598
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
599 In terms of the richness of possible ringtone melodies that can be played,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
600 option 2a (external MIDI player chip that drives the loudspeaker directly,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
601 without going through Calypso+Iota voice audio path) is the absolute best.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
602 These specialized ringtone generator chips implement full MIDI (128 instruments,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
603 47 drums, up to 64 simultaneous notes, according to one datasheet), and the
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
604 available ringtone melodies for these MIDI chips are very rich - just take a
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
605 Pirelli DP-L10 phone and listen through various ringtone melodies it offers.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
606 All of Pirelli's melodies are stored as *.mid files in their FFS, thus we could
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
607 very easily copy them if we were to adopt a MIDI player chip similar to theirs.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
608
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
609 However, the problem for us with adopting option 2a is that this option would
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
610 introduce significant extra complexity and adversely affect our already long-
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
611 overdue project schedule. There is only one MIDI ringtone player chip for which
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
612 we have enough documentation to attempt such a feat: this chip is Winbond
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
613 W56964, a slightly more capable sibling of the W56940 used in the Pirelli phone.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
614 However, just because we have what at first glance appears to be reasonably
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
615 complete documentation does not mean that it would be a slam dunk! We would
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
616 have to build a separate test board for this chip, connect it to a Caramel2
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
617 motherboard (it needs to connect to Calypso MEMIF), and then spend significant
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
618 time climbing the learning curve and getting this chip to actually work: getting
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
619 it to play melodies, and just as important, getting it into and out of sleep
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
620 modes. In other words, a lot of extra work and time spent just for this part,
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
621 not advancing any other project needs - whereas option 2b eliminates all of this
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
622 extra work.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
623
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
624 Finally, a philosophical argument can be made that FreeCalypso should be all
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
625 about simplicity, producing a phone that does its job: implement just what is
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
626 needed for a functional phone, and omit unnecessary baggage. An extra hardware
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
627 circuit (a chip connected to Calypso memory bus, no less) and associated
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
628 software complexity that serves absolutely no other purpose except to produce
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
629 ringtones that are "richer" than what the Calypso can produce on its own, and
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
630 does not assist in any way with hands-free loudspeaker operation for calls (it
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
631 is more of a hindrance in that mode), can be seen as an unwelcome burden similar
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
632 to other unwelcome burdens which we are already eliminating, like the camera.
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
633
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
634 In contrast, with our chosen option 2b, we have exactly zero extra hardware
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
635 that is just for ringing: our loudspeaker and its associated driver circuit
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
636 (simple amplifier) is primarily for hands-free calls, and the ability to use
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
637 the same audio path to play ringtone melodies comes literally "for free" with
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
638 the Melody E1 feature built into our Calypso DSP. We already have a selection
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
639 of nice-sounding ringtone melodies in E1 format, lifted from the legendary TSM30
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
640 source, and software complexity is minimal: the melody playing engine has
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
641 already been implemented by TI, we only need to call RiViera Audio Service API
f0419ac0a815 FC-handset-spec: ringtone generation documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 46
diff changeset
642 functions.
48
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
643
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
644 1.9. Vibrator
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
645
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
646 All traditional cellphones include a vibrator, and ours needs to include one
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
647 too. Our firmware will need to offer the options of being silent, vibrating
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
648 only, ringing only, or ringing and vibrating on an incoming call or SMS - all
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
649 of these options are genuinely useful to a heavy-duty phone user in different
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
650 situations.
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
651
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
652 In terms of functionality, the vibrator is envisioned as a simple on/off control
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
653 in the hardware, with higher-level "pulse train" functionality implemented in
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
654 the firmware. As far as end user experience goes, the Mother's plan is to copy
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
655 the way the vibrator works on the Pirelli DP-L10. On this to-be-replaced or
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
656 to-be-recreated reference phone, the vibrator works as follows: when an incoming
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
657 call arrives in vibrating alert mode, the firmware turns the vibrator on for
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
658 500 ms, then turns it off for 500 ms, and the cycle endlessly repeats until the
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
659 call is either answered or dropped. This 500 ms on/off cycling is purely a
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
660 firmware function, the hardware control is an on/off switch.
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
661
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
662 Looking at the hardware implementation of the vibrator driving circuit in the
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
663 Motorola C1xx family and in the Pirelli DP-L10, both designs support a form of
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
664 "analog" control of the vibrator beyond simple on/off. In the Mot C1xx family
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
665 the vibrator is controlled by the output of Iota auxiliary DAC, whereas in the
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
666 Pirelli DP-L10 Calypso BU output has been repurposed to control the vibrator,
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
667 allowing either full-on or PWM driving. However, Pirelli's firmware appears to
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
668 never operate the vibrator in any way other than fully on, and there is no
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
669 evidence of Mot C1xx firmwares applying any analog control to their vibrator
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
670 either.
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
671
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
672 The Mother's tentative plan for our FC Libre Dumbphone handset is to copy
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
673 Pirelli's approach in both hardware and firmware: repurpose Calypso BU output
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
674 for vibrator control (we won't have a buzzer, see section 1.8), allowing the
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
675 possibility of PWM, but have our firmware only use fully-on and fully-off
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
676 states, at least initially. However, because we won't have a vibrator on our
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
677 Venus development board, only in the final handset, this decision does not have
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
678 to be made right now.
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
679
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
680 Because our firmware will be designed for a simple on/off vibrator control,
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
681 during fw development on the Venus board it will be trivial to use a LED to
cb8d43a5023c FC-handset-spec: vibrator documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 47
diff changeset
682 simulate the vibrator on/off state.
49
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
683
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
684 1.10. Battery
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
685
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
686 The battery in our FC Libre Dumbphone handset will be single-cell Li-ion. It
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
687 goes without saying that this battery will be freely removable and replaceable
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
688 by end users. The specific size, form factor and mAh capacity of this battery
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
689 won't be addressed until later in the project, when we get closer to building
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
690 the actual handset.
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
691
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
692 Our Calypso+Iota chipset dates from the era when the cellular handset industry
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
693 was transitioning from NiMH to Li-ion batteries, and the Battery Charger
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
694 Interface (BCI) block in the Iota chip supports both battery types, or at least
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
695 TI's documentation claims so. Given that we are going against the mainstream
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
696 society's ideas in so many other ways, I have given thought to the possibility
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
697 of using a NiMH battery instead of Li-ion. However, the problem with using a
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
698 NiMH battery is that we would be going into completely uncharted territory
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
699 without any guidance. In the case of Li-ion batteries the charging process is
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
700 well-understood in both theory and practice, and our FCHG logic based on reverse
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
701 engineering of Pirelli's firmware works well both on the same Pirelli and on
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
702 Motorola C1xx family. In contrast, if we went with NiMH, we would have
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
703 absolutely no guidance in implementing the necessary charging control logic
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
704 (TI's LCC code is useless), causing a huge risk to the project. Furthermore,
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
705 determining the state of charge from Vbat for the purpose of the bars icon is
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
706 already somewhat challenging even with Li-ion, given the relatively flat middle
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
707 part of the discharge curve - and with NiMH we can only expect the problem to be
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
708 even worse, as their discharge curve is said to be even flatter. For these
38bcb9425df0 FC-handset-state: battery documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 48
diff changeset
709 reasons, we are going to play it safe and stick with Li-ion.
50
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
710
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
711 1.11. Charging circuit
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
712
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
713 Our FC Libre Dumbphone will feature a USB port (mini-B, device role only, no
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
714 OTG) that combines two logically separate functions: battery charging and
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
715 computer interface. The basic idea of this dual-function USB port comes from
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
716 Pirelli DP-L10, but we are applying significant refinements of our own to this
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
717 general idea, as the following description will make clear. This section
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
718 describes the charging function; the computer interface function is described
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
719 in section 1.12.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
720
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
721 One highly non-standard innovation that will appear on our FC handset will be a
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
722 user-visible mechanical slide switch that will turn the charging circuit on or
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
723 off. The purpose of this charging on/off switch is to make it possible to
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
724 connect USB and have the two ttyUSB devices appear (see section 1.12) without
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
725 presenting a 'charger plug' boot condition to the Calypso+Iota core chipset.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
726 From an end user perspective, if you only use the USB port for charging and
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
727 don't care about the computer interface function, then leave the charging switch
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
728 always on - USB plug/unplug will mean charger plug/unplug like on any
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
729 conventional phone. Similarly, if you do use the computer interface function to
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
730 connect your phone to a host computer in regular operation, with the firmware
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
731 up and running normally, but you don't mind having the phone also charge from
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
732 your computer every time you connect USB, then likewise leave the charging
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
733 switch always on. However, if you are going to reflash phone firmware or do
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
734 other advanced manipulations using the computer interface, then you will need
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
735 to turn the charging switch off. With the switch off, the USB port becomes a
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
736 computer interface only, without charging.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
737
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
738 Past the switch, the battery charging circuit using USB +5V as the charging
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
739 power source will be the most classic one depicted in Figure 4-10 in the Iota
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
740 chip datasheet (TWL3025_SWRS021.pdf), same as in Pirelli DP-L10 and Motorola
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
741 C1xx phones. Presentation of USB +5V to Iota VCHG terminal past the charging
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
742 on/off switch is what will cause the chipset to boot in the 'charger plug' mode,
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
743 or to activate charging functions in the firmware if the phone is already on.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
744
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
745 1.12. Computer interface
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
746
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
747 Our Calypso chip has no native USB, instead the host computer interface of all
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
748 Calypso-based systems consists of two UARTs. On our development boards starting
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
749 with FCDEV3B, we got used to interfacing to both of these UARTs by way of
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
750 FT2232x adapters, a USB to serial adapter that goes from one USB device to two
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
751 UARTs, presenting two ttyUSB devices to a Linux host. For low-level operations
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
752 like flash programming, having just one Calypso UART is sufficient (either of
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
753 the two), but once our regular firmware is up and running, then having both
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
754 Calypso UARTs gives maximum user empowerment: Modem UART carries a classic AT
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
755 command interface complete with CSD, GPRS and GSM 07.10 MUX capabilities, while
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
756 the other UART (IrDA) carries TI's RVTMUX debug and development interface.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
757
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
758 Before arriving at our current radical approach with the charging on/off switch,
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
759 for many years previously I was considering a more conservative approach. My
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
760 original idea was to bring out the two Calypso UARTs in very different ways: my
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
761 thought was to bring only the Modem UART to the built-in USB port (by way of a
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
762 built-in single-channel USB-serial chip), and have plugged-in USB always present
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
763 VCHG to the chipset, but route the debug UART (the one most useful in low-level
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
764 development and bring-up) to a special FPC connector that would interface to a
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
765 special debug board, just like Openmoko did on their Neo. Serious development
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
766 work would then require having that debug board attached, while more casual
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
767 users would be able to talk AT commands to the phone via the built-in USB port,
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
768 charging the battery at the same time.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
769
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
770 What made me change my mind about this design was the realization that I, as the
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
771 most principal user and developer, would end up wanting to have the debug board
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
772 attached all the time, and the need to have it hanging externally, or perhaps
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
773 glued or taped to the back of the phone, would be a huge blemish and
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
774 inconvenience. Back in the days of Openmoko, someone must have had a similar
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
775 experience, as I remember reading about a hack where someone built a debug board
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
776 functional equivalent that fits inside the Neo, in some otherwise unused space.
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
777
da1a2a32c260 FC-handset-spec: USB description started
Mychaela Falconia <falcon@freecalypso.org>
parents: 49
diff changeset
778 Hence the new design for our planned FC Libre Dumbphone handset: the USB port
51
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
779 will have a built-in FT2232D (or perhaps FT2232H) subsystem (USB to two UARTs)
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
780 connected to it, interfacing to both Calypso UARTs, while the charging on/off
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
781 switch will make it possible to use this interface for low-level development
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
782 and bring-up without presenting VCHG to the chipset. In this architecture this
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
783 FT2232x subsystem should be considered the primary "owner" of the handset's USB
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
784 port, while the charging function is secondary and optional, enabled or disabled
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
785 with a switch. To put it another way, if our USB port is connected to a regular
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
786 USB host (as opposed to a Dedicated Charging Port power-only source), that USB
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
787 host will always enumerate the FT2232x and see two ttyUSB devices, whereas
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
788 charging may or may not take place depending on the switch setting.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
789
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
790 1.12.1. Set of UART signals
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
791
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
792 The set of signals to be connected between Calypso and FT2232x for the Modem
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
793 UART is almost complete:
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
794
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
795 USB UART
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
796 DTE signal Calypso signal
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
797 ------------------------------
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
798 TxD RX_MODEM
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
799 RxD TX_MODEM
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
800 RTS CTS_MODEM
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
801 CTS RTS_MODEM
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
802 DTR GPIO3
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
803 DCD GPIO2
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
804 RI GPIO8
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
805
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
806 Only DSR is omitted for the Modem UART channel, all others are included. The
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
807 second debug UART channel is only two wires:
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
808
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
809 USB UART
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
810 DTE signal Calypso signal
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
811 ------------------------------
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
812 TxD RX_IRDA
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
813 RxD TX_IRDA
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
814
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
815 However, as shown in the next section, these signals cannot be simply connected
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
816 between Calypso and FT2232x, and a more complicated scheme needs to be
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
817 implemented instead.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
818
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
819 1.12.2. USB and mobile power domains
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
820
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
821 Our FC Libre Dumbphone handset will have two principal power domains in it: the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
822 main battery-powered mobile domain, and the USB domain. This power domain
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
823 situation presents some very significant challenges, a problem generally
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
824 referred to as "partial power-down". There are two PPD scenarios to be
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
825 concerned about:
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
826
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
827 1) In normal operation the phone is mobile and not connected to USB. In this
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
828 state the mobile power domain is on, whereas USB-powered circuits in the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
829 FT2232x subsystem have no power. The two challenges in this state are:
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
830
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
831 1a) We need to ensure that no currents flow from the powered-on mobile domain
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
832 into powered-down USB domain circuits, as any such currents would be an
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
833 unacceptable drain on the battery.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
834
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
835 1b) Calypso UART inputs that come from the USB domain when the latter is active
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
836 need to have defined logic levels on them when the USB domain has no power:
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
837 no floating, no mid-way levels that would cause higher currents in CMOS
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
838 input structures, and furthermore, some Calypso inputs need to be high in
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
839 this state, while others need to be low.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
840
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
841 2) A reverse PPD scenario occurs when the USB domain has power, but the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
842 Calypso+Iota chipset is in its switched-off state per Iota VRPC. This
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
843 scenario can occur when the charging switch is set to off, or when the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
844 battery is critically low and undergoing precharge. The main concern in
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
845 this state is to avoid feeding power from the USB domain into the Calypso
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
846 chipset's V-IO rail - our experience on Caramel2 boards conclusively
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
847 demonstrates that Calypso does not like this condition and can behave oddly,
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
848 erratically feeding current into its outputs that are supposed to be low or
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
849 Hi-Z, and thereby erratically turning on various peripherals.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
850
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
851 If we were to naively connect our UART signals between Calypso and FT2232x, the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
852 result would be bad: all of the above concerns would be violated. Instead we
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
853 need to insert carefully designed isolating buffer circuits in both directions.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
854
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
855 1.12.2.1. Calypso to FT2232x signal direction
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
856
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
857 If these signals were connected directly, significant current (in the mA range)
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
858 would flow from Calypso outputs into powered-down FT2232x inputs, which is not
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
859 acceptable. Our solution is to insert an LVC buffer (probably 74LVC541A, for
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
860 the 5 signals that are needed) between Calypso outputs and FT2232x inputs, with
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
861 the buffer powered from USB domain 3.3V supply. With mobile on and USB power
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
862 absent, the LVC buffer's Ioff spec will apply, which is listed in Nexperia's
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
863 74LVC541A datasheet as 0.1 uA typical, 10 uA maximum.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
864
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
865 An unfortunate consequence of this design is that in the opposite PPD scenario
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
866 (USB connected to a host, charging switch off, mobile chipset in its off state)
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
867 the inputs to the LVC buffer will float, with FT2232x inputs receiving garbage
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
868 as a result. Adding pull-up resistors to a USB-domain supply would cause other
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
869 problems, hence the Mother's position is that we'll just live with a few
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
870 floating inputs in this particular condition - and it is a condition that
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
871 should not persist for extended lengths of time. There is also a software
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
872 consideration stemming from this floating input situation: when you are doing
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
873 low-level programming and development operations in this state, don't open the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
874 Modem UART ttyUSB device, and only operate via the other debug UART. The latter
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
875 is a 2-wire UART without any flow control or modem control signals, hence there
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
876 will be less bogosity for the Linux host to see in this state.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
877
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
878 1.12.2.2. FT2232x to Calypso signal direction
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
879
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
880 This direction is even more difficult, and we will need to insert two chained
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
881 LVC buffers: the signals will first pass through an LVC buffer powered from the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
882 USB domain, and then through another LVC buffer powered from the Calypso+Iota
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
883 chipset's V-IO rail. There will be pull resistors inserted between the two
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
884 buffers: either pull-up to VBAT (raw battery positive rail) or pull-down to GND,
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
885 depending on the needed signal sense.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
886
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
887 The LVC buffer powered from Calypso V-IO is needed in order to prevent current
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
888 feeding into Calypso when the mobile is switched off - the buffer's Ioff spec
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
889 will apply. Pull-up and pull-down resistors in front of this buffer are needed
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
890 so that Calypso inputs will receive the desired states when no USB host is
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
891 connected. Pull-ups are being made to VBAT instead of V-IO to eliminate the
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
892 possibility of current feeding into V-IO through these resistors. (Feeding
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
893 from 3.3V logic signals into the battery can't happen when the battery is above
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
894 3.3 V, and if the battery is below 3.3 V, then we are only adding a little to
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
895 the precharge current.)
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
896
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
897 The other LVC buffer (the one powered from USB-domain 3.3V) is needed because
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
898 in the absence of this buffer, current will flow through pull-up resistors and
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
899 into powered-down FT2232x output pins, the resulting pull-down resistance will
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
900 be lower than the pull-up, and the next buffer won't receive the desired logic
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
901 level, not to mention unwanted current flowing. With the other LVC buffer
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
902 added, that buffer's Ioff spec will apply.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
903
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
904 The value of pull-up resistors to VBAT will be 22 kOhm. With maximum 15 uA
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
905 current flowing through each resistor (worst-case Ioff of one buffer plus
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
906 worst-case Ii of the other buffer), the maximum voltage drop on the 22 kOhm
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
907 resistor will be 330 mV. In order for the LVC buffer's input structure to not
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
908 draw extra current, the input voltage needs to be 2.8 V or higher - thus with
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
909 22 kOhm resistors we'll keep satisfying this condition until the battery falls
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
910 to about 3.1 V, which is below the operational range for switched-on mobile.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
911
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
912 One downside of having pull-ups to VBAT (which can be as high as 4.2 V) on
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
913 signals that are output from a 3.3V-powered buffer is that when the buffer
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
914 output is high, there may be current flowing into that high output (not sourcing
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
915 out of it as normally expected), which is a bad condition for CMOS outputs.
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
916 However, this current will be limited to a maximum of about 40 uA
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
917 ((4.2-3.3 V) / 22 kOhm), and my feeling is that such small current won't hurt
7933c3a1b5e0 FC-handset-spec: power domain mess documented
Mychaela Falconia <falcon@freecalypso.org>
parents: 50
diff changeset
918 Nexperia LVC buffers.